Senior Controls Engineer
Company: M1 Search Group
Location: Elk Grove Village
Posted on: February 15, 2026
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Job Description:
Job Description Job Description We are looking for a Senior
Electrical Controls Engineer to lead the design, programming, and
implementation of advanced electrical control systems for automated
machinery. This position requires strong expertise in PLC
programming, HMI development, servo motion control, and electrical
schematic design, along with a hands-on approach to troubleshooting
and system integration. Responsibilities: Design and develop
electrical control panels in accordance with UL508A and NEC
standards. Specify and integrate sensors, pneumatics, and
automation components such as photo sensors, vision systems, and
hot melt systems. Program, test, and debug PLCs, HMIs, and Kinetix
servo motion systems. Create detailed electrical schematics and
bills of materials to meet project requirements. Optimize control
system design for cost and efficiency. Interpret customer
specifications and update designs or schematics as needed.
Collaborate with Mechanical Engineering teams to ensure seamless
integration of electrical and mechanical systems. Provide on-site
and remote troubleshooting support to customers. Travel up to 30%
for installations, service, and customer support. Mentor junior
Controls Engineers and contribute to internal engineering
standards. Qualifications: Bachelor’s degree in Electrical
Engineering, Electrical Engineering Technology, or a related
discipline. Minimum 5 years of experience with Allen-Bradley PLCs
(Studio 5000), HMI development (FactoryTalk View), and AutoCAD.
Strong background in machine automation, motion control, and
electrical design. Experience with Ignition or FT Optix preferred.
Knowledge of industrial wiring, panel design, and system timing.
Hands-on troubleshooting and electro-mechanical experience.
Excellent communication, organizational, and teamwork skills.
Preferred: Experience with AutoCAD Light or SolidWorks Electrical.
Prior experience in machine design or industrial automation
environments.
Keywords: M1 Search Group, Lombard , Senior Controls Engineer, Engineering , Elk Grove Village, Illinois
